Castellated Cellular Design | Skills Pool
Castellated Cellular Design AISC Design Guide 31 (Castellated and Cellular Beam Design) 검색 및 구조계산 수행, 설계 워크플로우 제공. 허니컴보, 비렌딜굽힘, 웹포스트좌굴, CB/LB 설계 관련 질문에 즉시 활성화. 공식 추출, 예제 매칭, 기하학 계산, 용어 설명, 기호 정의 지원.
AISC Design Guide 31: Castellated and Cellular Beam Design Expert
Use this skill when users ask questions about castellated beams, cellular beams, honeycomb beams, Vierendeel bending, web post buckling, hexagonal or circular web openings, or any structural design queries related to AISC Design Guide 31.
Trigger Keywords
English : castellated beam, cellular beam, honeycomb beam, web opening, hexagonal opening, circular opening, Vierendeel bending, Vierendeel moment, web post buckling, web post, AISC DG31, Design Guide 31, CB beam, LB beam, composite castellated, composite cellular, beam with openings, perforated beam, expanded beam, fabricated beam with openings
Korean : 허니컴보, 캐스텔레이티드보, 셀룰러보, 육각형개구부, 원형개구부, 웹개구부, 비렌딜모멘트, 비렌딜굽힘, 웹포스트좌굴, 웹포스트, 개구부보, 천공보, 확장보, 합성캐스텔레이티드보, 합성셀룰러보
Grep : Search for keywords in Design Guide 31 documents
Read : Read specific chapters, examples, and reference files
빠른 설치
Castellated Cellular Design npx skillvault add gogohkm/gogohkm-drawing-engine-claude-skills-castellated-cellular-design-skill-md
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업데이트 2026. 1. 26.
직업
Glob : Pattern matching to find files
Bash : Execute Python scripts for searches and calculations
Write : (Optional) Save calculation results or reports
Document Structure This skill provides access to comprehensive castellated and cellular beam design documentation :
1. Chapter 1: Introduction Location : data/design-guide/Chapter_1_Introduction.md
Purpose : Understand what castellated and cellular beams are - history, manufacturing, nomenclature
1.1 History : Evolution from castellated (1910s) to cellular (1980s) beams
1.2 Manufacturing Methods : Cutting patterns, expansion ratios, fabrication techniques
Castellated: Hexagonal cutting pattern with 60° angles
Cellular: Circular cutting pattern with CNC precision
1.3 Nomenclature and Geometry :
CB (Castellated Beam) terminology: dg (depth), e (expansion ratio), s (spacing), a (hole width)
LB (Long-span/Cellular Beam) terminology: do (opening diameter), So (center-to-center spacing)
Tee sections, web posts, top and bottom chords
2. Chapter 2: Use Cases and Applications Location : data/design-guide/Chapter_2_Use_Cases.md
Purpose : Learn when and why to use castellated/cellular beams
2.1 Typical Applications : Parking garages, residential buildings, commercial buildings
2.2 Advantages :
Increased depth without added weight (20-50% depth increase)
MEP integration through openings
Material efficiency, architectural appeal
2.3 Special Considerations :
Deflection reduction (90% effective Ix)
Complex failure modes (Vierendeel, web post buckling)
Fabrication costs vs material savings
Composite vs noncomposite behavior
3. Chapter 3: Design Procedures Location : data/design-guide/Chapter_3_Design_Procedures.md
Purpose : How to design - formulas, procedures, limit states
3.1 General Principles : Limit states, LRFD and ASD methods, AISC Specification integration
3.2 Flexural Strength :
Vierendeel mechanism (unique to web openings)
Moment redistribution, plastic hinge formation
3.3 Web Post Buckling :
Critical spacing criteria
Slenderness limits (h/tw, s/h ratios)
Elastic and inelastic buckling
3.4 Shear Strength :
Tee section shear capacity
Web post shear resistance
3.5 Lateral-Torsional Buckling : Modified procedures for reduced Iy
3.6 Deflection :
Effective moment of inertia (Ieff ≈ 0.9 Ix)
Vierendeel deformation effects
Simplified calculation methods
3.7 Composite Action : Interaction with concrete slab, shear connector design
3.8 Special Checks : End reactions, connection design, opening reinforcement
4. Design Examples (Chapter 4) Purpose : See worked examples with complete step-by-step calculations
Example 4.1 : Noncomposite Castellated Beam (CB)
File: Example_4-1_Noncomposite_Castellated.md
Given beam, determine capacity
All limit states checked (Vierendeel, web post, shear, LTB, deflection)
Example 4.2 : Noncomposite Cellular Beam (LB)
File: Example_4-2_Noncomposite_Cellular.md
Circular openings vs hexagonal
Geometry differences highlighted
Example 4.3 : Composite Castellated Beam (CB)
File: Example_4-3_Composite_Castellated.md
Concrete slab interaction
Positive moment region design
Example 4.4 : Composite Cellular Beam (LB)
File: Example_4-4_Composite_Cellular.md
Full composite action
Deflection calculations with composite properties
Chapter 1 → "What is a castellated/cellular beam?" "How are they made?"
Chapter 2 → "When should I use them?" "What are the advantages?"
Chapter 3 → "How do I design them?" "What formulas do I use?"
Examples → "Show me a complete calculation step-by-step"
Reference Files This skill includes comprehensive reference materials:
references/symbols.md: Complete symbols table (mathematical notation for DG31)
references/glossary.md: Technical terms and definitions (Vierendeel, web post, etc.)
references/abbreviations.md: CB, LB, DG31, AISC, LRFD, ASD, etc.
references/examples-index.md: Complete example index (4 examples with cross-references)
references/failure-modes-guide.md: Quick reference for all failure modes (Vierendeel, web post, shear, LTB)
references/geometry-guide.md: Geometric relationships and calculation formulas (CB vs LB)
references/design-workflow-summary.md: Step-by-step design process flowchart
references/bibliography.md: Research papers, historical references, AISC publications
Automation Scripts Python scripts are available in scripts/ directory:
smart_search.py: Category-aware keyword search (planned)
formula_finder.py: Extract formulas with context (planned)
example_matcher.py: Match user queries to appropriate examples (planned)
geometry_calculator.py: CB/LB geometry calculations (opening sizes, spacing, depths) (planned)
vierendeel_calculator.py: Vierendeel moment and stress calculations (planned)
web_post_checker.py: Web post buckling verification (planned)
Workflow by Query Type
User Intent : Find a specific formula or equation from AISC Design Guide 31.
"What is the formula for Vierendeel moment in castellated beams?"
"Show me the web post buckling equation"
"허니컴보의 비렌딜모멘트 공식을 알려줘"
"웹포스트 좌굴 검토식은?"
Identify topic (Vierendeel → Section 3.2, web post → Section 3.3, deflection → Section 3.6, etc.)
Grep relevant section in data/design-guide/Chapter_3_Design_Procedures.md
Extract formula with variable definitions from references/symbols.md
Note beam type dependency : Check if formula differs for CB vs LB
Note composite vs noncomposite : Different formulas may apply
Present with AISC DG31 citation (e.g., "AISC Design Guide 31, Section 3.2")
Keywords : formula, equation, 공식, 계산식, expression
2. Design Example Query (예제 질의) User Intent : See a step-by-step worked example of a castellated or cellular beam design.
"Show me how to design a castellated beam"
"I need an example of cellular beam design with composite action"
"허니컴보 설계 예제를 보여줘"
"합성 셀룰러보 계산 과정은?"
Check references/examples-index.md for example number
Identify appropriate example:
Example 4.1 : Noncomposite Castellated (CB)
Example 4.2 : Noncomposite Cellular (LB)
Example 4.3 : Composite Castellated (CB)
Example 4.4 : Composite Cellular (LB)
Read from corresponding file in data/examples/
Present step-by-step with complete calculations
Note specific considerations:
Opening geometry (hexagonal vs circular)
Composite action (if applicable)
All limit states checked
Keywords : example, 예제, how to, step-by-step, 설계과정, worked example
3. Calculation Query (계산 질의) User Intent : Perform structural calculations using AISC DG31 formulas.
"Calculate Vierendeel moment: W16x26 castellated, e=1.5, span=30ft"
"Check web post buckling: spacing=18in, height=24in, tw=0.25in"
"캐스텔레이티드보 W18x35, 확장비 1.4, 처짐을 계산해줘"
"웹포스트 좌굴 검토: 간격 450mm, 높이 600mm"
Identify beam type - CB (castellated) or LB (cellular)
Identify composite action - composite or noncomposite
Gather geometry :
Parent section (W-shape)
Expansion ratio (e) or opening diameter (do)
Spacing (s or So)
Span length (L)
Find formula from Chapter 3 (use Formula Query workflow)
Find similar example from Chapter 4 for methodology
Generate Python code following example structure
Execute and validate against AISC DG31 limits
✅ Beam type specified (CB or LB)
✅ Composite action clarified
✅ Opening geometry defined (hexagonal or circular)
✅ Spacing verified (not too close → web post buckling)
✅ Deflection reduction applied (Ieff ≈ 0.9 Ix)
✅ All failure modes checked (Vierendeel, web post, shear, LTB)
Keywords : calculate, compute, determine, 계산, 산정, 구해줘, check, verify
4. Geometry/Nomenclature Query (기하학/용어 질의) User Intent : Understand geometric relationships and terminology for castellated/cellular beams.
"What is the expansion ratio for castellated beams?"
"How do you calculate the expanded depth dg?"
"Explain web post geometry"
"확장비가 뭐야?"
"웹포스트 높이를 어떻게 구하나요?"
Check references/geometry-guide.md for quick reference
Check references/glossary.md for term definitions
If not found, search Chapter 1.3 (Nomenclature) in Chapter_1_Introduction.md
Present definition with diagram references
Distinguish CB vs LB geometry :
CB (Castellated) : hexagonal, expansion ratio (e), opening width (a), height (ho)
LB (Cellular) : circular, opening diameter (do), center spacing (So)
Provide calculation formulas from geometry-guide.md
e (expansion ratio) : Typical 1.3-1.5 for CB, ratio of final depth to parent depth
dg (expanded depth) : dg = e × d (parent depth)
s (spacing) : Center-to-center distance between openings
do (opening diameter) : For cellular beams (LB)
Web post : Solid portion between openings (critical for buckling)
Tee sections : Top and bottom chords formed by cutting
Keywords : geometry, nomenclature, expansion ratio, 기하학, 형상, 확장비, web post, opening
5. Comparison Query (비교 질의) User Intent : Compare castellated vs cellular, or composite vs noncomposite designs.
"Castellated vs cellular beams - which should I use?"
"Compare composite and noncomposite cellular beams"
"허니컴보와 셀룰러보의 차이는?"
"합성보와 비합성보 중 어느 것이 유리한가?"
Identify comparison type:
CB vs LB (beam type)
Composite vs noncomposite (slab interaction)
Opening shapes (hexagonal vs circular)
Search Chapter 2 for advantages/disadvantages
Use references/geometry-guide.md for geometric differences
Present in comparison table format
Reference examples for practical context
CB (Castellated) vs LB (Cellular) Comparison :
Feature Castellated Beam (CB) Cellular Beam (LB) Notes Opening Shape Hexagonal (60° angles) Circular LB easier for MEP routing Fabrication Zig-zag cut, weld together CNC circular cuts CB more traditional Expansion Ratio Typically 1.3-1.5 Typically 1.25-1.4 CB generally higher Stress Concentration Higher at corners Lower (smooth edges) LB advantage Vierendeel Effect More pronounced Less pronounced LB simpler analysis Web Post Shape Diamond/hexagonal Rectangular Affects buckling Typical Applications Moderate spans Long spans LB name origin MEP Integration Good Excellent Circular better for ducts
Composite vs Noncomposite Comparison :
Feature Composite Noncomposite Notes Strength Higher (concrete contributes) Lower (steel only) Composite 30-50% stronger Deflection Lower (higher stiffness) Higher Composite critical advantage Complexity More complex (shear studs) Simpler Analysis and construction Cost Higher initial Lower initial Composite better long-term Applications Buildings with slabs Exposed beams Typical context Shear Connectors Required N/A Design consideration
Keywords : compare, difference, vs, 차이, 비교, advantage, disadvantage
6. Failure Mode Query (파괴모드 질의) User Intent : Understand failure mechanisms specific to castellated/cellular beams.
"What is Vierendeel bending?"
"Explain web post buckling"
"What failure modes do I need to check for honeycomb beams?"
"비렌딜굽힘이 뭐야?"
"웹포스트 좌굴은 왜 중요한가요?"
Check references/failure-modes-guide.md for quick reference
Search Chapter 3 for detailed design procedures
Present failure mode with:
Mechanism description
Why it's unique to web openings
Design check procedure
Formula reference
Cross-reference to examples showing the check
Critical Failure Modes for CB/LB :
Vierendeel Bending (Section 3.2):
Mechanism : Local moments at opening corners due to shear transfer across opening
Unique to : Beams with web openings (no continuous web to resist shear)
Check : Combined stress at tee sections (flange + Vierendeel moment)
Formula : MV = V × eT (Vierendeel moment from shear)
Web Post Buckling (Section 3.3):
Mechanism : Compression strut between openings buckles like a column
Unique to : Closely spaced openings (s/h ratio critical)
Check : Slenderness ratio, critical stress
Formula : λ = (h/tw) × √(Fy/E) (web post slenderness)
Shear Strength (Section 3.4):
Mechanism : Tee section shear capacity at opening
Different from : Solid web shear (reduced area)
Check : Tee web shear capacity
Formula : Vn = 0.6 × Fy × Aw (tee web area)
Lateral-Torsional Buckling (Section 3.5):
Mechanism : Similar to solid beams but reduced Iy affects capacity
Modified for : Reduced web area (openings)
Check : Modified LTB equations with reduced Iy
Formula : Standard AISC Chapter F with adjusted properties
Deflection (Section 3.6):
Mechanism : Vierendeel deformation adds to beam deflection
Critical for : Low E/I ratio, service loads
Check : Use effective Ix (typically 90% of gross)
Formula : Δ = (5wL⁴)/(384 × E × Ieff) where Ieff ≈ 0.9 Ix
Local Web Yielding (Section 3.8):
Mechanism : High stresses at opening corners
Check : Opening reinforcement if needed
Common at : End reactions, concentrated loads
Keywords : failure mode, Vierendeel, web post buckling, 파괴모드, 비렌딜, 좌굴, mechanism
7. Application/Use Case Query (적용사례 질의) User Intent : Understand where and when to use castellated/cellular beams.
"When should I use castellated beams?"
"What are typical applications for cellular beams?"
"Are honeycomb beams suitable for parking garages?"
"허니컴보를 어디에 사용하나요?"
"셀룰러보의 장단점은?"
Search Chapter 2 (Use Cases) for applications
Reference Section 2.2 (Advantages) and 2.3 (Considerations)
Present typical applications with design considerations
Note when NOT to use (limitations)
Cross-reference to examples for similar cases
Typical Applications (from Chapter 2.1):
Parking Garages :
Long spans (40-60 ft typical)
MEP integration critical
Usually noncomposite
Example: Example 4.1 or 4.2
Residential Buildings :
Floor beams with utilities
Depth constraints (ceiling height)
Often composite with concrete slab
Example: Example 4.3 or 4.4
Commercial Buildings :
Office floors, retail
HVAC duct routing through openings
Architectural exposure possible
Composite or noncomposite
Industrial Facilities :
Equipment platforms
Utilities pass through openings
Moderate spans
Advantages (from Chapter 2.2):
✅ Increased depth without added weight (20-50% depth increase)
✅ MEP integration - utilities pass through openings
✅ Material efficiency - reuse parent section material
✅ Reduced floor height - services within beam depth
✅ Architectural appeal - exposed structure aesthetic
Special Considerations (from Chapter 2.3):
⚠️ Deflection reduction - Effective Ix only ~90% of gross Ix
⚠️ Complex analysis - Multiple failure modes (Vierendeel, web post)
⚠️ Fabrication cost - Cutting and welding labor intensive
⚠️ Not suitable for :
Heavy concentrated loads (unless reinforced)
Short spans (not economical)
High shear regions near supports
Dynamic/seismic critical applications (without special detailing)
Keywords : application, use case, when to use, 적용, 사용처, suitable, typical
Quick Reference Tables
Document Categories Type Location Files Purpose Chapter 1: Introduction data/design-guide/ Chapter_1 History, manufacturing, nomenclature Chapter 2: Use Cases data/design-guide/ Chapter_2 Applications, advantages, considerations Chapter 3: Design Procedures data/design-guide/ Chapter_3 Formulas, procedures, limit states Examples (Chapter 4) data/examples/ 4 examples Step-by-step calculations References references/ 8 files Symbols, glossary, geometry, workflows
Common Search Patterns Topic Keywords Chapter/Section Examples Location Unique Considerations Vierendeel Bending Vierendeel, local moment, tee stress Chapter 3.2 All 4 examples Unique to web openings Web Post Buckling web post, buckling, spacing, slenderness Chapter 3.3 Examples 4.1, 4.2 Critical spacing check Geometry expansion ratio, depth, spacing, opening Chapter 1.3 All examples CB vs LB different Deflection deflection, serviceability, Ieff Chapter 3.6 Examples 4.3, 4.4 90% Ix reduction factor Composite Action composite, shear stud, concrete slab Chapter 3.7 Examples 4.3, 4.4 Only composite examples Shear Strength shear, tee section, Vn Chapter 3.4 All examples Reduced web area Manufacturing fabrication, cutting, welding Chapter 1.2 - CB vs LB different cuts Applications parking, residential, MEP, utilities Chapter 2.1 - Context for design
Chapter-to-Example Mapping Design Guide Chapter Topic Example 4.1 (NC-CB) Example 4.2 (NC-LB) Example 4.3 (C-CB) Example 4.4 (C-LB) 1.2 Manufacturing Cutting patterns Hexagonal Circular Hexagonal Circular 1.3 Nomenclature Geometry CB terms LB terms CB terms LB terms 2.1 Applications Use cases Parking garage Long-span floor Residential Commercial 3.2 Vierendeel Flexural strength ✅ Checked ✅ Checked ✅ Checked ✅ Checked 3.3 Web Post Buckling ✅ Checked ✅ Checked ✅ Checked ✅ Checked 3.4 Shear Shear strength ✅ Checked ✅ Checked ✅ Checked ✅ Checked 3.5 LTB Lateral buckling ✅ Checked ✅ Checked ✅ Checked ✅ Checked 3.6 Deflection Serviceability ✅ Checked ✅ Checked ✅ Checked ✅ Checked 3.7 Composite Slab interaction N/A N/A ✅ Applied ✅ Applied
Legend : NC = Noncomposite, C = Composite, CB = Castellated Beam, LB = Cellular Beam (Long-span)
Units Convention Quantity AISC Unit Symbol Notes Force kips kip 1 kip = 1000 lbs (same as AISC) Moment kip-ft or kip-in kip-ft, kip-in Context dependent Stress ksi ksi 1 ksi = 1 kip/in² Length inches or feet in, ft Beams in feet, sections in inches Area square inches in² Section properties Modulus ksi ksi E = 29,000 ksi for steel Deflection inches in Serviceability limits Spacing inches in Opening center-to-center
Search Strategy Priority
Beam type identification first : Always determine CB vs LB before searching
Quick check: references/geometry-guide.md for terminology
Hexagonal openings → Castellated Beam (CB)
Circular openings → Cellular Beam (LB)
Reference files before full search :
Symbols → references/symbols.md
Terms → references/glossary.md
Examples → references/examples-index.md
Geometry → references/geometry-guide.md
Failure modes → references/failure-modes-guide.md
Workflow → references/design-workflow-summary.md
Efficient chapter targeting :
Use topic keywords to identify specific chapter/section
Don't search all files - target 1-2 relevant sections
Example: "Vierendeel bending" → Only search Chapter 3.2 + examples
Smart document reading :
Read only relevant sections
Use offset and limit parameters for large files
Cross-reference between chapters and examples when needed
Python Script Usage Execute automation scripts when appropriate (when implemented):
# Geometry calculation
python3 scripts/geometry_calculator.py --beam-type "CB" --parent-section "W16x26" --expansion-ratio 1.5
# Vierendeel moment calculation
python3 scripts/vierendeel_calculator.py --shear 25 --eT 12 --spacing 18
# Web post buckling check
python3 scripts/web_post_checker.py --spacing 18 --height 24 --thickness 0.25
# Category-aware search
python3 scripts/smart_search.py "web post buckling"
# Extract formula with context
python3 scripts/formula_finder.py "MV =" "Chapter_3"
# Find matching example
python3 scripts/example_matcher.py "composite cellular beam"
Response Quality Checklist Every response should include:
✅ Accurate AISC DG31 citation (AISC Design Guide 31, Section X.Y or Example 4.Z)
✅ Beam type specified (CB = Castellated or LB = Cellular)
✅ Composite action clarified (composite or noncomposite)
✅ Opening geometry noted (hexagonal or circular, size, spacing)
✅ Opening size and spacing specified (critical for web post buckling)
✅ Units specified (ksi, in, ft, kip)
✅ Variable definitions from symbols.md
✅ Working Python code for calculations (tested and validated)
✅ Cross-references to examples when explaining formulas
✅ All failure modes checked (Vierendeel, web post, shear, LTB, deflection)
✅ Deflection reduction noted (Ieff ≈ 0.9 Ix for service loads)
✅ Limit states noted (yielding, buckling, rupture, serviceability)
Special Features: Unique Considerations
Critical Differences from Solid Web Beam Design
1. Vierendeel Mechanism (Unique to Web Openings) Solid Beam : Shear carried continuously through web
CB/LB : Shear transferred as local moments at opening corners (Vierendeel mechanism)
→ Must check tee section stresses combining flexure + Vierendeel moment
Formula : MV = V × eT (Vierendeel moment from shear force)
2. Web Post Buckling (Critical Spacing Check) Solid Beam : Web buckling over full depth
CB/LB : Web post acts as strut between openings - can buckle if spacing too small
→ Spacing ratio s/h must exceed minimum (typically s/h > 1.0-1.5)
Critical Check : λ = (h/tw) × √(Fy/E) < λr (limiting slenderness)
3. Geometry-Dependent Design (CB vs LB) CB (Castellated) : Hexagonal openings, diamond-shaped web posts, higher stress concentration
LB (Cellular) : Circular openings, rectangular web posts, smoother stress flow
→ Different formulas and checks apply for each type
Key Difference : Opening shape affects Vierendeel moment distribution
4. Deflection Reduction (90% Ix Factor) Solid Beam : Use gross Ix for deflection
CB/LB : Effective Ix reduced to ~90% of gross due to Vierendeel deformation
→ Deflection often controls design (serviceability critical)
Formula : Ieff ≈ 0.9 × Ix (simplified method from DG31)
5. AISC Specification Integration Approach : Design Guide 31 supplements (not replaces) AISC Specification
Integration : Use DG31 for opening-specific checks + AISC 360 for general provisions
→ Both documents required for complete design
Hierarchy : AISC 360 (base requirements) + DG31 (opening-specific procedures)
6. LRFD & ASD Dual Methods Available : Both LRFD and ASD methods provided (unlike ADM which is ASD only)
Typical : LRFD more common in modern U.S. practice
→ Specify which method when presenting calculations
Resistance Factors (LRFD) : φ = 0.90 (flexure), φ = 0.90 (compression), φ = 1.00 (shear)
Safety Factors (ASD) : Ω = 1.67 (flexure), Ω = 1.67 (compression), Ω = 1.50 (shear)
Beam Type Selection Guide For Castellated Beams (CB) :
Traditional applications (since 1910s)
Moderate depth increase (e = 1.3-1.5 typical)
Hexagonal aesthetic preferred
Simpler fabrication (no CNC required)
Long-span applications (40-80 ft)
MEP integration critical (circular openings easier)
Lower stress concentration (smooth edges)
Modern CNC fabrication available
Building floors with concrete slabs
Deflection control critical
Higher strength requirements
Shear studs acceptable
Parking garages (exposed structure)
Industrial platforms
No concrete slab present
Simpler detailing
When to Use Chapter 1 vs 2 vs 3 vs Examples Use Chapter 1 (Introduction) when :
User asks "what is a castellated/cellular beam?"
User needs manufacturing process explanation
User wants nomenclature and terminology
User asks "how are they made?"
Use Chapter 2 (Use Cases) when :
User asks "when should I use this beam type?"
User needs advantages/disadvantages
User wants typical applications
User asks "is this suitable for my project?"
Use Chapter 3 (Design Procedures) when :
User asks "what is the formula?"
User needs design check procedures
User wants to understand limit states
User asks "how do I check Vierendeel bending?"
Use Examples (Chapter 4) when :
User asks "how do I calculate this?"
User needs step-by-step procedure
User wants to see complete worked solution
User asks "show me a calculation"
Use Reference Files when :
User asks about symbols or notation
User needs geometric relationships
User wants failure mode overview
User needs quick lookup data
Comprehensive design questions
Teaching/learning scenarios
Formula explanation with practical context
Validation of calculations
Error Handling
Common Scenarios
Beam type not specified :
Ask user: "Is this a castellated beam (hexagonal openings) or cellular beam (circular openings)?"
Offer context: CB = traditional, LB = long-span/modern
Composite action unclear :
Ask user: "Is there a concrete slab providing composite action?"
Explain impact: Composite has higher strength and lower deflection
Opening geometry missing :
Ask user for:
Opening size (diameter or height)
Opening spacing (center-to-center)
Expansion ratio (for CB)
Note: These are critical for web post buckling
No results found :
Suggest alternative keywords
Check all document types (Chapters 1-3, Examples, References)
Recommend broader search terms
Check if query is in scope for DG31
Ambiguous query :
Clarify with multiple interpretations
Ask user: "Did you mean [castellated] or [cellular]?"
Present options for beam type and composite action
Missing parameters for calculation :
List required values:
Parent section (W-shape)
Expansion ratio or opening diameter
Spacing between openings
Span length
Loads (dead, live)
Offer typical default values from examples
Out of scope :
Clearly state DG31 limitations (normal gravity loads, typical buildings)
Not covered: seismic detailing, fatigue, fire design
Suggest consulting structural engineer for complex cases
Validation Checks
✅ Verify beam type specified (CB or LB)
✅ Verify composite action clarified
✅ Check opening geometry defined (size, spacing)
✅ Verify units consistency (ksi, in, ft, kip)
✅ Check spacing ratio (s/h > minimum for web post stability)
✅ Verify deflection includes reduction factor (Ieff ≈ 0.9 Ix)
✅ Check all failure modes addressed (Vierendeel, web post, shear, LTB, deflection)
✅ Warn if parameters outside typical ranges:
Expansion ratio e < 1.2 or e > 1.6 (unusual)
Spacing s < 1.0h (web post buckling risk)
Span > 80 ft (may need special consideration)
✅ Note all assumptions (bracing, load cases, boundary conditions)
✅ Cross-check with example from Chapter 4 when possible
Special Notes
LRFD & ASD Methods (Both Available) Unlike some design guides that use only one method, AISC Design Guide 31 provides both LRFD and ASD :
LRFD (Load and Resistance Factor Design) :
Design strength = φ × Nominal strength
Load combinations from ASCE/SEI 7 (1.2D + 1.6L, etc.)
Resistance factors (φ):
φ = 0.90 for flexure
φ = 0.90 for compression
φ = 1.00 for shear
φ = 0.75 for bolts/welds
ASD (Allowable Strength Design) :
Allowable strength = Nominal strength / Ω
Load combinations from ASCE/SEI 7 (D + L, D + L + W, etc.)
Safety factors (Ω):
Ω = 1.67 for flexure
Ω = 1.67 for compression
Ω = 1.50 for shear
Ω = 2.00 for bolts/welds
Which to use : Specify based on user preference or project requirements. LRFD more common in modern U.S. practice.
Examples show complete step-by-step calculations
Example numbering: 4.1, 4.2, 4.3, 4.4 (Chapter 4 examples)
All examples cite specific AISC Specification and DG31 sections
Results presented to appropriate significant figures (typically 3 sig figs)
All failure modes checked in each example (comprehensive approach)
Both LRFD and ASD methods shown (or noted when only one is applicable)
Version Tracking
Design Guide: AISC Design Guide 31 (2nd Edition, 2016)
Related Specification: AISC 360-16 (Specification for Structural Steel Buildings)
Published by: American Institute of Steel Construction (AISC)
Always cite version in responses: "AISC Design Guide 31 (2016)"
Default Assumptions (if not specified by user) Unless specified otherwise, assume:
Method: LRFD (more common in modern practice)
Steel: ASTM A992 (Fy = 50 ksi, Fu = 65 ksi) - typical for W-shapes
Composite: Noncomposite (unless slab explicitly mentioned)
Beam type: Ask user - CB vs LB must be specified
Deflection limit: L/360 for live load (typical floor beam)
E = 29,000 ksi (modulus of elasticity for steel)
Always ask user to confirm critical assumptions before calculations.
For comprehensive castellated and cellular beam design work, this skill integrates:
Historical context from Chapter 1 (Introduction)
Application guidance from Chapter 2 (Use Cases)
Design procedures from Chapter 3 (Design Procedures)
Worked applications from Chapter 4 (Illustrative Examples)
Geometric relationships from reference files
Failure mode knowledge from failure-modes-guide
Workflow structure from design-workflow-summary
Always prioritize accuracy, cite sources (AISC DG31), specify beam type (CB/LB), clarify composite action, check all failure modes (especially Vierendeel and web post buckling), apply deflection reduction (0.9 Ix), and follow AISC methodology (LRFD or ASD).
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